PET bottle washing line

Main parameter:

Model	CAPACITY(kg/h)	POWER CONSUMPTION(kw)	WATER CONSUMPTION(ton/h)	MANPOWER	HUMIDITY CONTENT
MT-300	300kg/hour	150kw	3ton/h	4	≤1%
MT-500	500kg/hour	230kw	4-5ton/h	4	≤1%
MT-1000	1000kg/hour	270kw	6-7ton/h	5-6	≤1%
MT-2000	2000kg/hour	370kw	8ton/h	5-6	≤1%
MT-3000	3000kg/hour	420kw	10ton/h	7	≤1%

Working Flow:

Belt conveyor → Bale opener machine → Belt conveyor → Pre-washer (trommel) →Belt conveyor → Mechanical label remover → Manual separating table → Metal detector →Belt conveyor → Crusher *2→ Screw conveyor*2 → Floating washer →Screw conveyor → Hot washer chamber *2 →Screw conveyor*2 → High speed friction machine → Screw conveyor → Floating washer → Screw conveyor →Floating washer → Screw conveyor → Horizontal dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper → Control cabinet

Main Components:

Machine name:	Main specification:
	Belt conveyor Control method: frequency control
	Bale opener machine Stirring motor: 7.5kw*2
	Trommel (pre washer) Dimension（LW）：50001500mm； Material of barrel: Perforated plate, galvanized treatment
	Mechanical Label remover machine Motor Power：11/22/37KW; Blade material: Tungsten steel, removable. Removing labels from bottles, label remove rate reach 99%
	Manual separating table Dimension (LWH): 800010001200mm
	Crusher Motor power: 37/55/90kw Fix knives quantity: 4 pc Moving knives quantity: 10 pc Knife material: SKD-11(from Japan) crushing with water
	Floating washer Dimension(LW): 45001500mm Made of SUS304 stainless steel
	Hot washing chamber Diameter of the barrel: 1800/2200mm Heating type: Electric heating /Steam heating for option
	High speed friction machine Motor power: 22/37/45Kw Rotation speed 1200rpm Main shaft through dynamic balance treatment
	Floating washer tank (the second one ) Dimension(LW): 45001500mm Made of SUS304 stainless steel
	Floating washer tank (the third one ) Dimension(LW): 45001500mm Made of SUS304 stainless steel
	Horizontal dewatering machine Motor power: 22/37/45kw Rotation speed reach 1500rpm Main shaft through dynamic balance treatment Get rid of water
	Drying pipe system Heating power: 36kw Made of stainless steel
	Zig zag air classify system Remove the labels and small dirty at last step
	Storage hopper Volume: 3m³, made of stainless steel
	Control cabinet France Schneider contactor/ Japan Omron temperature controller/ ABB invertor

Final Products (PET Flakes) Quality Reference:

NO.	DESCRIPTION	AA level (ppm)	A level (ppm)
1	PVC content	≤25	≤100
2	PE/PP color flake/metal and other impurity content	≤75	≤100
3	Total impurity	≤100	≤150

Advantages:

1.Final products has good quality. When process PET bottle, final products humidity below 1%, impurities100ppm,PVC label content 100ppm . The whole line capacity between 300kg/h-2000kg/hour .

2.Parts which contact material use SUS304 stainless steel, thickness more than 3mm, ensure long service lift time .

3.World famous brand components applied on the production line- e.g. Siemens contactor, Omron temperature, FUJI invertor, Siemens PLC controller, etc.

4.The whole production line with CE certification, ISO9001 certification.

Parts drawing

Our Service:

KOOEN will provide all the machines for the complete production according to customer's requirements.
KOOEN will provide complete service for factory layout and other information to help customer to build the factory.
KOOEN will provide good service for machine installation and training, until the customers can run the machines and make stably production.
Except one year quality guarantee, we will provide after-sell service for all the life.
For long-term cooperation, we always provide good quality, good price and good service to customer.

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